Product Introduction
1. Model: PNS-GY1030A
2. Equipment Name: Semi-automatic Pre-rolling Machine.
3. Function: Designed for the initial rolling of wound hollow coils (or coil bobbins). This machine pre-bends flat or unformed coils into a round cup shape, preparing for subsequent processing.
4. Applications: Hollow cup motor coils, armatures, magnetic core forming, Bluetooth headset voice coils, induction coils.
Semi-automatic primary round rolling machine structure diagram
Features
|
Serial No. |
Performance Item |
Description |
|
1 |
Wide Applicable Coil Sizes |
Supports small to medium - sized air - core coils, such as headphone coils, motor stators, magnetic sensors, etc. |
|
2 |
High Coiling Uniformity |
Uniform initial coiling arcs, facilitating subsequent forming or welding and improving product yield |
|
3 |
Easy Mold Replacement |
Supports quick switching of molds with different diameters, adapting to multi - specification production |
|
4 |
Simple Operation & Quick Mastery |
Semi - automatic control mode, allowing ordinary workers to be on - the - job after short - term training |
|
5 |
Compact & Durable Structure |
Stable frame structure, small footprint, suitable for assembly line layout use |
Product Details(照片)
The most critical component of a semi-automatic primary coiling machine is the coiling die system (also known as the coiling assembly or forming roller assembly). Its core functions include coiling and forming, controlling roundness and size, preventing coil deformation, accommodating multiple sizes, and providing guidance and clamping.
Docking automated production line
|
Process Step |
Equipment Name |
Function Description |
|
1 |
Automatic Winding Machine (or Double - Head Winding Machine) |
Wind enameled wire into air - core coils |
|
2 |
Wire Welding Machine / Soldering Machine |
Weld coil pins to external leads |
|
3 |
Semi - Automatic Initial Coiling Machine |
Coil wires into cup shapes, preparing for subsequent pressing or encapsulation |
|
4 |
Flattening & Shaping Machine / Sizing Machine |
Precisely shape coiled coils to ensure uniform dimensions |
This equipment can be combined with the fully automatic hollow winding machine, the dispensing patch flattening machine, and the precision round forming machine to form a semi-automatic or automatic production line.
Specifications
|
Item/Model |
PNS-GY1030A |
|
Maximum coil processing size (mm) |
Height: 80mm; Length: 200mm |
|
Maximum spindle speed (rpm) |
500rpm |
|
Motor |
Asynchronous motor, equipped with reducer |
|
Axis rotation angle |
360 degrees per circle, setting unit: 0.1 degree |
|
Axis stopping accuracy |
±1° |
|
Equipment curing heating temperature |
No heating |
|
Control method |
CNC 5-axis control board (independently developed) |
|
Storage method |
RAM + FLASH storage |
|
Power supply voltage |
Single-phase three-wire system; 220V, 50HZ |
|
Power consumption (KW) |
0.5KW |
|
Compressed air pressure (MPa) |
0.5MPa |
|
Overall dimensions L*W*H (mm) |
900mm × 600mm × 600mm |
|
Equipment weight (Kg) |
50Kg |
Contact: Atlas
Phone: +86-13422840819
Tel: +86-13422840819
Add: No. 500, Jinyong Avenue, Sanxiang Town, Zhongshan City, Guangdong Province