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Product Introduction
1. Model: PNS-60A
2. Equipment Name: Fully Automatic Hollow Coil Winding Machine.
3. Function: Highly efficient, automated winding equipment designed specifically for applications such as micro hollow cup motors and precision inductor coils. It is particularly suitable for high-volume processing of thin-wire, high-turn count, and high-precision hollow coils.
4. Applications: 1. Hollow cup motor coils, 2. Medical/military-grade hollow core inductors, 3. Precision solenoid valve coils, 4. Micro speaker coils, 5. Linear motor/voice coil motor windings, 6. High-frequency micro coil components.
Features
1. High-Precision Wire Arrangement System: Equipped with a servo motor and ball screw or high-precision guide rails, it ensures uniform coil arrangement and consistent wire spacing. Wire arrangement accuracy reaches ±0.01mm, suitable for winding fine wires (φ0.02mm-0.10mm).
2. Fully Automated Process Control: One-touch start completes the entire process from feeding → tension control → wire arrangement and winding → wire trimming → finished product ejection, requiring no manual intervention. It can be linked with peripherals such as robotic arms and receivers to create a complete production line.
3. Dual/Multi-Station Design (Optional): Dual-Station Synchronous Winding doubles production efficiency and supports simultaneous winding of different specifications.
4. Constant Tension System: Utilizes a magnetic powder tensioner or servo tension control system to ensure consistent wire tension without loosening or breakage.
5. Modular Structure: Quick Changeover: Dies and chucks can be quickly replaced to accommodate a wide range of winding specifications with minimal changeover time. 6. Intelligent operation interface: touch screen control, support Chinese/English language switching, and can store multiple sets of product parameters.
Product Details
Wounding Mechanism Functions:
1. Drives wire into coils
2. Controls wire pitch and density
3. Enables different winding methods
4. Accommodates a variety of wire diameters and materials
5. Integrates a tension assist system
6.High-speedrotationandrepositioningcapabilities
Integration with Automatic Production Lines
1. Flexible integration with various equipment to create different types of automated production lines, achieving an efficient, stable, and integrated manufacturing process from raw materials to finished coils.
2. As shown below, this equipment can be combined with a dispensing and patch flattening machine, a semi-automatic primary coiling machine, and a precision coiling machine to create a semi-automatic or automated production line.
Specifications
|
Item/Model |
PNS-60A |
|
Maximum coil processing size (mm) |
Outer diameter: 70mm; Width: 15mm |
|
Maximum spindle speed (rpm) |
4000rpm |
|
Axis rotation angle |
360 degrees per circle, setting unit: 0.1 degree |
|
Axis stopping accuracy |
±1° |
|
Applicable wire diameter (mm) |
0.1mm - 0.6mm, supporting double wire parallel winding and double series winding |
|
Axis movement (mm) |
X: 10mm; Y: 50mm; M: 1200mm |
|
Axis movement transfer speed (mm/sec) |
350mm/sec |
|
Control method |
CNC 5-axis control board (independently developed) |
|
Storage method |
RAM + FLASH storage |
|
Power supply voltage |
Single-phase three-wire system; 220V, 50HZ |
|
Power consumption (KW) |
1.5KW |
|
Compressed air pressure (MPa) |
0.5MPa |
|
Overall dimensions LWH (mm) |
900mm × 600mm × 1410mm |
|
Equipment weight (Kg) |
230Kg |
Contact: Atlas
Phone: +86-13422840819
Tel: +86-13422840819
Add: No. 500, Jinyong Avenue, Sanxiang Town, Zhongshan City, Guangdong Province