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Flat winding hollow cup winding machine

  • Flat coil precision rolling machine
  • Flat coil precision rolling machine
Flat coil precision rolling machineFlat coil precision rolling machine

Flat coil precision rolling machine

  • Model:CWJX-500N-2540
  • Max. Spindle Speed (rpm):500rpm
  • Shaft Stopping Accuracy:±1°
  • Applicable Wire Diameter (mm):0.05mm - 0.25mm
  • Product description:
  • INQUIRY

https://www.youtube.com/shorts/rs_U9d3RNzY

Product Introduction

1. Model: CWJX-500N-2540

2. Equipment Name: Precision Round Forming Machine

3. Function: Specialized equipment for precisely pressing and rolling fine wires (such as enameled wire and copper wire) into round coils with high precision. Suitable for automated batch processing of various fine wire coils.

4. Designed Capacity: 100-180 units/hour.

5. Application: Widely used in the production of precision electromagnetic components such as coreless motors, voice coil inductors, and high-frequency transformers.


Application

1.Coreless motors, micro motors, headphone coils, small precision coils, etc.


2.Focused on high-precision, high-efficiency, miniaturized, and low-inertia motors.

3.Coreless motors are widely used in aerospace, medical devices, precision instruments, industrial robots, humanoid robots, and some consumer electronics.




Features

1. High-Precision Control System: Equipped with a servo motor and high-resolution sensor, it achieves ±0.01mm precision control.

2. Reliable Mechanical Structure: The machine body is constructed of a high-strength alloy, resistant to wear and vibration, and suitable for long-term high-speed operation.

3. Intelligent Operating System: Utilizes a human-machine interface (HMI) + PLC control system, supporting Chinese and English language switching.

4. Flexible Adaptability to Multiple Wire Specifications: Processes a wide range of wire diameters (e.g., 0.02mm to 0.5mm).

5. Energy-Efficient, Easy-Maintenance: The machine features low power consumption, high operating efficiency, and is suitable for 24/7 operation.


Product Details

Pressure Mechanism,The wire passes through the precision pressing mechanism, where it is flattened into the desired shape by upper and lower rollers or a clamping roller at a set pressure.

Coil production line


Coil winding---coil flattening and rounding--coil precision pressing and rounding


Specifications

Item/Model

CWJX-500N-2540

Max. Coil Size (mm)

Outer Diameter: 25mm Height: 40mm

Max. Spindle Speed (rpm)

500rpm

Shaft Rotation Angle

360 degrees per circle, setting unit: 1 degree

Shaft Stopping Accuracy

±1°

Applicable Wire Diameter (mm)

0.05mm - 0.25mm

Electric Cylinder Stroke (mm)

Max. 50mm

Shaft Movement Transfer Speed (mm/sec)

350mm/sec

Control Method

CNC 5-axis Control Board

Storage Method

RAM + FLASH Storage

Power Supply Voltage

Single-phase three-wire system

220V, 50HZ

Power Consumption (KW)

3KW

Compressed Air Pressure (MPa)

0.5MPa

Dimensions L*W*H (mm)

1000mm*900mm*1410mm

Weight (Kg)

260Kg


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